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1994 K3500 extended cab dually

I got the driver side header put together. For some reason it took almost as long as the turbo side, even with 2 less tubes. I think I’ll have less to clean up on the inside of it though.

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Next up is the crossover.
 
How similar is that to the military version?
Pretty different. I didn’t like how number 5 cylinder was done on the Hummer headers, plus I wanted v-band flanges and I wanted to control the routing of the crossover, so for those reasons I decided to make my own. Ironically, I also don’t love how I did number 5 on mine, ha.

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@n8in8or

Could you post a pic of how those flanges fit on the head around the glows and other humps on the mounting surface?

Another question sense you are in the area, if a person used 1 1/4 diameter sch 10 ss pipe and connected 2 cylinders into 1 pipe, do you see room to have 2 crossover tubes, say 1 1/2 diameter ? That way maybe get better use of the firing order ?
 
@n8in8or

Could you post a pic of how those flanges fit on the head around the glows and other humps on the mounting surface?

Another question sense you are in the area, if a person used 1 1/4 diameter sch 10 ss pipe and connected 2 cylinders into 1 pipe, do you see room to have 2 crossover tubes, say 1 1/2 diameter ? That way maybe get better use of the firing order ?
Yes, I can definitely get you some better shots of that for you. I should be able to this evening.

I don't see any reason why dual crossovers couldn't be done. I was mindful of the firing order on the turbo side, making sure 2&4 were on one half of the turbine and 6&8 were on the other side of the turbine. I also attempted to pair 1&3 and 5&7 on the driver side, but I compromised those pairings so I could get the tubes in the space I wanted. I hadn't thought about dual crossovers for a sidewinder.....that's an interesting idea. That would have made construction of the driver side easier.
 
I've contacted the shop that produces those flanges, they won't make them in ss... So I'll play on cad and make my own, I'd like to use 1/2" for the flanges and transaction from rectangle to round on the flanges, but we will see, I'm not to good at cad...
 
@n8in8or

Could you post a pic of how those flanges fit on the head around the glows and other humps on the mounting surface?

Another question sense you are in the area, if a person used 1 1/4 diameter sch 10 ss pipe and connected 2 cylinders into 1 pipe, do you see room to have 2 crossover tubes, say 1 1/2 diameter ? That way maybe get better use of the firing order ?
Here are some pics. This flange is one I had made for me locally that was a copy of the ones you can get online.

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It could use a little touch up with a grinder to get it to align properly.

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