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Could be the NSBU switch. Bad pressure switch manifold is another possibility, as is a sticking valve. I'd call Mike L.

Just curious: What 1/4 mile times are you shooting for with this project?

Here's an old school way to find out your gear ratio. I have done this a few times myself back in the day: http://www.youtube.com/watch?v=RNgjS5mHI0E&feature=youtube_gdata_player

I am running 265/70s, with no tbar cranking or plastic trimming. I have a buddy running 285s but he has a leveling kit on the front of his 2001. I'd wager that you could run 285s if you crank the torsion bars all the way, and you might have to trim a little plastic to prevent rubbing at full...

I wired it with a manual toggle switch to be able to shut off the lift pump if necessary. I haven't had to use it for that yet, though.

I get very nervous when I get close to 1/4 tank. My lift pump moves a lot of fuel, and I have the stock pickup. I should have gone with the billet pickup a long time ago.

No wheel bearings, u-joints or water pump? Impressive!

I put Husky liners in my truck when it was new. I have not encountered the problem that you describe.

James Arness played the original.

I use Diesel Kleen and 2 stroke every fill up.

Not on my LLY. I replaced it a couple of years ago when I didn't have to, but that's a long "Eric Merchant Screw Up" story for another day.

What piece? The NSBU switch?

I can't discern any odd noise from that video.

My heroes have always been cowboys.

Welcome!

Your thread title made me think of this picture:

Bachelor's degree and a few professional designations.

I installed the blocker plate at the firewall. It is a reach, but not too bad if you have a jointed socket. I unplugged the EGR, but you can just leave it alone once the blocker plate is in place. As I mentioned, my truck did not throw any codes when I blocked and unplugged.

Is your son's boat on a 5th wheel trailer? That must be some boat. There is no way that I would attempt to tow anything on a homemade hitch, especially something with the weight requiring a 5th wheel trailer.

Welcome! My son is right up the road from you, in Rexburg.