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Pinion gear

Stoney

Well-Known Member
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Elmira ny
I decided to start putting my other truck together 2000' c3500 single cab single rear wheel , 5.7L 350. 4l80e. .. when I got it the previous owner didn't know it had a bad rear end.. so he graciously fixed it. He replaced it with a 4:10 Dana 1 ton rear end. I thought that was really good of him.. he's an old friend but I didn't expect him to do all that..
Any how, it's been sitting for quite a while on about friends property.. it kinda a bone yard a hand full of us store or extra trucks, trailers, other stuff that we don't have room at our houses to park..
Well awhile back a could guys (hoodrats) went up there and stole a bunch of stuff.. mainly catalytic converters, and some other stuff.. and they broke a bunch of the windshields.. my cat was already deleted, 😏.. but the broke my mirrors, and windshield.. they also come to find out stole the pinion gear out of the rear axel. Imagine my surprise when I started it and put it in gear...bam bam bam..I shut it off quick and then found the problem... Pissed..
Anyhow, I checked our local salvage yards.. they don't have one, was wondering if anyone has one they will sell me or knows a bone yard I can order one from... There almost impossible to get a new one and probably expensive as hell new if a place could get it ..
The pinion is a six bolt pattern, for a 14 bolt Dana rear end.
 
On these you just drop the u-joint (drive shaft) , and take the 6 bolts out of the pinion and it slides right out of the housing. I only know this because as some of you will remember a few years ago I grenaded the bearing that goes on the end of it on the nose. And it made one hell of a mess I remember posting pictures of it on TTS but I couldn't tell you which thread it was. That was on my dually.. what threw me off is there's only a handful of people that know that my white truck has a 1 ton rear end in it not a 3/4 ton. Which also helped in determining culprits. Anyone that did not know it had been switched to a one ton would have realized right away when they got under it that they were not pulling out a 3/4 ton pinion.. because it does not look anything like the three quarter ton one. I'm not in a big hurry to get the truck on the road, right now we just want to get it here to the house so I can work on it as I have time. I figure either somebody will have one for sale or somebody will know a good boneyard that ships parts.. around here parts for these trucks are becoming very hard to find.. I was at Pick-A-Part today and there was not a single '90s model as in this body style. I did find a 1978 wrecker that had a 410 Dana rear end but after climbing under it the drive shaft was literally buckled up into a V. And there was a lot of oil / grease around the shaft where it goes into the housing so I don't take that as a very good sign. And all four bolts on the u-joint are rounded off.. if I had had my easy out with me I probably would have pulled it and brought it home anyhow but I really don't think it's worth the work because of it took a hit that hard it's probably took damage
 
This is on my dually. But as I said, it identical..you just take the 4 bolts out of the u joint, and take those 6 bolts out of the housing and it slides right out.
 

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Here are a couple pics of the parts I have. The pinion is still mounted on the housing minus the nut for the yolk. The guy I had install the 3.73’s couldn’t get the yolk off. I should have the other pinion for the second ring gear that’s loose here somewhere. The ring gear that’s mounted on the spider gears went to the one in the housing.

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Yes the ring gear has to match the pinion for the gear ratio. you can't mis match them. 4.10 requires a 41 tooth ring gear and 10 tooth pinion.

now I don't know anything about swapping like for like on say a pinion of the same ratio on used gears without changing the ring gear. I would think it would work fine just have to be broken in just like new gears would, given that there is not a lot of wear on ether one! I'll let other with more experience answer that one.

both sets I have are 4.10's one came out of my truck and the other from a dually rear end I picked from a salvage yard. :)
 
@Will L. I changed just the pinion in the dually a few years ago when the old one grenaded... BUT it was identical to original.. it didn't grind or anything but that could just be coincidence and I got lucky...with the white truck I'm gonna be working on i want to make sure it's right.. it's got a lot of sentiment to me. So gonna make sure I do everything the way it's supposed to be..
 
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