One of the issues I had , when rebuilding my 6.2 , was the fact that you have to have another balancer to balance the crank , rods , etc before you use the FD . Directions state that you can not balance with the FD .
HAs to due with the construction and how the rotating assembly is dynamically balanced on the machine. The inner ring on teh stock damper is a counter weight. Fluidampr has a balance weight in it (supposedly). but the "gel" and the outer ring are supposed to mess up this balancing scheme by being "too effective". I've always questioned that one; that explanation has a few flaws that don't ring quite true to me....
Also , my question is that if you balance to better than production standards , do you need the FD or is the factory unit better able to handle tighter tolerances ?
Ah yes, "blueprinting"...wonderfull process and I recommend it to anyone with the time, skill or money to do it. But, more relevant to the subject;
The factory balancer and fluidampr serve two functions. On an externally balanced engine, the balancer is a counterweight, much like the crank internal counterweights. the rubber in the factory damper and the gel in the fluidampr are a type of "shock absorber". It allows the internal ring to move ahead of the outer ring when the power pulse hits. the outer ring lags behind and then catches up as the rubber/gel pulls it along. This smoothes out the forces acting ont the crank across it's entire length.
Problem is, on an externally balanced engine you can't get enough counterbalance int eh crank weights to be effective enough. It also has to do with orders of vibration and how you compensate for them. So you need an external counter weight and a scheme to deal with the other inbalances that come with internal combustion.
It's a bit hard to describe in a nutshell, but there's my best shot at it....
So , buy a new factory unit and have the machine shop balance and then use the FD ? My crank needed some " heavy " metal and hopfully this will let the factory balancer do it's job .
That would work fine, so would a just a new balancer.
The real question with a new balancer is;
How much do you trust it?
Should be no problem for most quality units for at least 100,000 if not two or three times that amount of miles.
Actually, in 30 odd years of dealing with externally balanced engines, the 6.5 is the first time I've run across the damper being a problem to the extent where it snaps a crank.
99% of the time, the old balancer goes back on with no real worries. We only used to install non-elatomeric style dampers (there's more than "fluidampr" on the market, just not for 6.5's) on gassers when someone wanted them or it was a special purpose build.
Of course, In relative terms, diesels are new to me so maybe there's more snapped cranks and bad dampers out there rusting in the weeds..
I completely undertand how hard it is to choke down a 400 dollar bill for something as un-glamorous as a dampr.
I spent the money for peace of mind that this old 6.5 isn't going to chuck a bit of rubber and send things foolish before I catch it going south.
Ya makes ya choise, then ya pays ya money.....