ok well now that we have that out of the way! YES MY SPELLING and grammer SUCK! SORRY!! i will try harder!!!
Thanks, it'll make it much easier on the "old eye's" around here. If most guys have to work to even read your post, they're much less likely to reply. Just something to think about.....
but on to the point at hand!!!
the crew cab dually that started the this hole thing is the shop tow rig!!! we have plenty of go fast cars and trucks hear, some lifted trucks and even some tube buggys! this is a tow rig! ower old tow rig hade a 454 and 5-8 mpg to Moab UT and back 2 times a year was not cutting it!! so we picked up a 1995 chevy crew cab dualy!
Aha! That's the info we need to give you some realistic and useful advice.
So the load will be somewhere around 5-10,000 pounds (one car+trailer+spare parts and people). Right around a decent load for a 6.5.
So, with that in mind here's a few things to consider for a tow rig with a 6.5:
1. Cooling.
Cooling is pretty sensitive in a 6.5.
Those coolers that you relocated for the intercooler better have good airflow or you'll be roasting transmissions, bearings, etc.
It's not just about IAT, you need to get rid of the heat from everything else. And a loaded 6.5 will make a lot of heat. My unloaded 6.5 can roach the EGT's with just a heavy right foot. Spend too long above 1100-1200 degrees and she'll "croak" on ya.
Radiator is adequate. But, you may want to pull it out and make sure it's clean. Lot's of miles leads to lots of crud impacted in the rad fins and this cuts down on it's efficiency. Nothing extravagant required here, most here have used "scrubbing bubbles" and a garden hose to great effectiveness. Stay away from pressure washers.....
Look to swap in a high capacity water pump, like the 98-ish trucks have. While you're at it, swap in the fan clutch and add a duramax plastic fan. My 98 has dual T-stats and I like 'em, YMMV. Stay away from electric fans if towing...
2. Gauges.
You need an EGT gauge if you intend to tow. Let me say that again:
You need an EGT gauge if you intend to tow.
Without one, you're right foot in without knowing the EGT's are soaring past 1100-1200 degrees and this will melt a piston or some other nastiness. The stock Vacuum wastegate control system does some funny things from time to time, like dropping boost to "0" which sends the EGT's screaming up. which brings us to:
3. Turbo manager
Either buy one or make one if you don't want to mess with the factory vacuum boost control. Most people here that tow use one. Not all, but most.
Chuck on a boost gauge to go with it so you don't "pop" something unintentionally.
4. Fuel injectors.
High mileage injectors cut down on power and can torch a hole right through a piston if not spraying properly. While it's not a manufacturer interval, most guys here swap 'em out around 100,000 miles. It's cheap insurance, give better performance and they can be had for around 200-250 bucks for a set of eight. Try getting injectors that cheap for any of the newer diesels....
Then, you can start looking at things like fuel delivery, turbo's, intercooler, propane, water injection, fluid dampr, etc.....
"F" vin if it matters to any one!
Yup, higher output than the vin "s" and no egr. Mostly in the PCM programming. Good starting point.
it worked well for a few months then BOOM!! i will post pics of the carnage on the inside of the motor as soon as i take it apart!
Common story for people who just chuck weight on the 6.5 and go. It's an old design and needs some lovin' to be able to haul like the newer diesels right out of the box.
so now i am lookin for the best posable way to rebild the motor for TOWING with a little extra for fun!!
See comments above. The military take outs (as mentioned) are an easy solution.
in the end it needs to tow really well and look good doin it! 22's, a little drop, gmc grill, cowl hood, roll pan and paint should take care of the looks! come out lookin (IMO) way better than the dodge tow rig one of my competitors is uesing!
Appearance is easy peasy. The GMT 400 platform is probably the most customized truck every made.
Grills, roll pans, suspension, wheels, hoods, lights, escalade front clips, caddy tails, etc....
The look you want is as easy as opening up a parts book and ordering from the menu.
Here's a couple duallies for inspiration:
As you can see, the only limit is your imagination (and your budget!).
so whats is the best way to do all this!! so far i have brand new block! brand new heads,valves rockers and so on! scat crank! orderd rods and pistons! but where to go from there???
Pete
Sounds like a decent start.
Also, if that PMD isn't relocated out of the engine bay yet, get on it. The heat from the engine kills the elctronics in the stock location. Has to do with heat soak after shut down.
That little sucker will leave you stranded in the middle of nowhere with little to no notice.
There's probably a few things I've left out, like general service items (fuel filters, fuel sock, lift pumps, fluid changes, brakes, suspension stering etc) but they can all be found with a bit of reading, common sense and searching. :thumbsup:
Just remember, the 6.5 is never going to be a powerhouse like the dodges and duramax's. It's an older design and was originally built for good fuel MPG, not power.
They're good old rigs, but are also "just" good old rigs.
What you should be shooting for is a good looking roller that gets decent MPG and has enough power to tow your stuff. However, it won't ever be much more than that. But that should be enough!
Also, I'm not so sure about the "troll" thing. I think it's just someone with a lot of enthusiasm, came off the wrong way from the get-go and at the beginning of the learning curve.
Cheers
Edit- forgot to add: since you're rebuilding it, you're going to need a scanner or laptop program capable of reading IPT and TDCO to set the injector pump timing. One of the OBDI guys can advice you on what works best. Also, check your "new" block for cracking in the main webs at the cap bolt holes and the cap registers. Common issue.....