Thanks for the suggestions guys.......
Matt B- Tank was out and cleaned maybe eight months ago, new sending unit and sock at that time.
Buddy- Ther's some sort of reflashed chip in there, but it isnt from Heath, so I consider it a mostly stock flash. I have a '93 lift pump on the shelf, maybe I'll make time to install it before I go.
JFaire- My homemade TM seems set pretty good for everyday cruising and the towing I've done in the past. My last trip thru S Ga a few weeks back I had the cruise control on (65 mph) when I came upon a little grade on I 75. Boost went to 16 psi when it started to defuel. I had about 8K # back there. I have a radio shack potentiometer on the shelf also, but not sure I want to push the boost beyond 16 psi anyway. I know it could be an IAT issue as well.
The radiator was pulled and cleaned inside and out maybe 8-9 mionths ago, flushed the whole system, cleaned out the bottle, and added some water wetter. Cooling has been no issue for me thus far.
T Doc- I can never find a 10 micron element when I'm at West marine. I've had no problems with the 2 micron, but I understand the issue, may even be a restricted flow.
The OPS is new, Delco, after two new aftermarkets that lasted less than two weeks each. The lift pump is jumped to the ALDL so it comes up with the ignition, and I always carry a spare FSD.
The tranny filter is the only thing I have never addressed since I've owned the truck. I put a larger cooler in, and added fluid, which is clean and not burnt smelling. I have a temp gauge for the tranny on the shelf also, but have never found a good consensus on where to install it on the 4L80E. Either way, it looks as though the tranny is the system I know the least about on the rig, and need to give it more attention.
Joey D- I'm well within the legal specs in the states I'll be travelling thru, and the trailer is custom tailored, brand new, being built as I write.
Ak diesel- Thinking WMI would be a real good thing to have in absense of an intercooler, but I dont see myself having the time to fab either one up before I go next week. Eventually, I want to do an ATT so trying to avoid spending on an IC or WMI that I wont need later.....
Thanks for the suggestions gentlemen, I'm feeling better about the whole trip already.