Year: __2000____
- Truck model and class (ie: c2500) _____k3500____
- Automatic or Standard ____auto______
- Mileage: (indicate miles or km) _107k________
- Replaced parts and mods (IP, PMD, chip/PCM, TM, injectors etc) _______Nope just oil and air filt____
- Model: ‘S’ or ‘F’ engine, NA or Turbo, EGR? ___F___________
- Ambient outside temp: (indicate *C or *F) __________
- What fuel are you using? (#1 Diesel, #2 Diesel, Bio, VO, WVO, etc) ______Ultra low sulf___
- What fuel additives are you using? __Sulfer boost_________
- Where are you located? _______Youngstown area Of Ohio______
General maintenance: inspect and evaluate the condition of each. When were they last changed?
- Air filter _last yr________
- Fuel filter _last month________
- CDR Valve? __IDK_______
- Coolant – last flushed/replaced at _IDK____________
- Oil – synthetic/regular, changed at __Place purchaced at_________
- Batteries – state of charge, (matched set) replaced at __Duralast___________
- Battery cables and grounds (removed, cleaned and tightened): ___tightened___________
- Glow Plugs - how many miles on them? ___Stock______ What type? _________Stock____
- Injectors - last changed at __Stock_____________
History: (Describe how the problem first appeared.)
- What were you doing when it happened? _______Doesn't work_______
- How was the truck running fine before this problem appeared? _______Yes______
- Has this problem ever happened before? __apparently it doesn't work_____________________
- Describe any related factors that might be part of the problem. __________No over head lights____
- Have you checked for DTC (Diagnostic Trouble Codes)? (Y.N) _N___ And? ___N_____
Diagnostics:
1] Starting:
1a] Does the engine start? ______N___
1b] Does the engine crank over? _Y_______
1c] Are your batteries fully charged? __Y_______
1d] Have you removed, cleaned, and tightened all battery connections? ______Y__
1e] Does your Wait to Start light come on for a time? How long? _Y 10 sec ________
1f] Does your glow plug light come on? _______Y__ For how long? __10 sec_______
1g] Do you see smoke from the exhaust while cranking? What color? _____normal___
2] Fuel Issues (if not running):
2a] Can you hear your lift pump working? ____________
2b] Do you get a steady flow of fuel from the water drain (T-handle) ? _________
2c] Loosen the inlet line from the IP – is fuel coming out (Lift Pump on)? ___________
2d] Loosen an injector line and crank the engine - does fuel come out? _________
2e] Do you hear a vacuum (hiss) when you remove the fuel cap? ___________
3] PMD / IP Issues
3a] Location of PMD (on pump, on intake, remote mounted) _____stock location______
3b] Condition of Extension harness (if used) Vendor or Homemade? _____NO____
3c] Condition of grounds / ground wires to IP / PMD. Check Harness. ______IDK___
3d] PMD Make: _9__________
3e] PMD Age: _____9________
4] Stalling Issues
4a] Do you experience stalling only when hot? ______N______
4b] Does it stall under particular circumstances? (ie hit bump, or on accel) ____N__
4c] Does pouring cool water over the IP seem to help with restarting? ___N______
4d] Is stalling momentary (engine recovers)? ___N______
4e] Does SES light come on when engine hiccups? N_________
4f] Does cruise control quit working when engine hiccups? _No cruise________
4g] Does re-starting seem to reset engine, restoring cruise and power? _____N____
4h] Changes to dash lights or instruments during stalling events? _______N____
5] Running Issues
5a] On cold start, does upper rad hose get hard before engine warms up? ____IDK___
5b] Any bubbles or oil film in coolant overflow tank? ___N____
5c] Any white slime on oil surfaces (dipstick, CDR, oil Fill cap)? N__________
5d] Excessive white smoke from exhaust on cold start? ___Not really______
5e] Excessive black smoke from exhaust under hard acceleration? _____N_____
6] Performance Issues
6a] Do you have gauges? ________N___
6b] Maximum boost under load? ___What ever stock is_________
6c] Have you added a performance PCM (reflash) or Chip? _N_____________
6d] Have you changed exhaust / downpipe / crossover? ____N____________
6e] Wastegate – mechanical or vacuum? _______Stock_______
7] Temperature-related Issues:
7a] Single or dual thermostats? ______Sing______
7b] Have you replaced them lately? Manufacturer of replacements? _____N____
7c] Have you pulled and cleaned Radiator and coolers lately? _______N_____
7d] Have you replaced the fan clutch? Manufacturer of replacement? ____N____
7e] (winter) Have you tested your antifreeze? Good to what temp? _____Yes winter over_____
7f] (winter) Are you using a winter grille cover? ___N________
List and describe any other factors which are not addressed in this checklist. We can’t see, hear, smell, or touch your truck, so the more descriptive information you can give, the more likely it is that somebody can assist you.