Blue,
Thanks for the links. I've always shied away fro tearing into differentials. And it seems to be a pretty good buck to pay somebody else to do it.
No problem. I've done about 3 or so diffs as far as setting them up. Its really not all that bad, and I'm with COFFEE when I say the first time is a real nerve wrecker. I'll be doing my forth and fifth gear change next year. Big Blue needs it. The rear AAM is getting 4.10's in place of the stock 3.73's with an air locker and the front axle will get an air locker as well, the Dana 60 already has a nice set of 4.10's in it.
COFFEE, as far as tools go:
-seal puller(looks like an ice pick, Pepboys has them for $10 bucks and its well worth it)
-Torque wrench (up to 200ft. lbs... best get the "click" style one for maximum accuracy.)
-Good sized pipe wrench (anything longer than 24" should be fine)
-longest breaker bar you can afford. (DO NOT use the torque wrench as a breaker bar... its a fast way to kill it)
-Wheel bearing grease (personally, I like LUCAS brand.)
Jack up the truck as high as you can get it, then support it with either 6x6 wood blocks or some solid jack stands as wide apart as you can get them without interfering with part removal. Keep in mind, the factory tends to torque the pinion nut to around 200ft.lbs. So its going to take ALOT of force to get that thing to break free. Its easiest if you slip the pipe wrench over the pinion yoke and brace it against the driveway or the surface your working on, when focus your weight on the breaker bar and pinion nut. PB blaster is your friend too.
Make sure when you unbolt your drive shaft that you tie it up against the frame so its not drooping on the U-joint and that there is no pre-load on the drive shaft. If you unbolt the drive shaft and the truck has its weight on it the truck is going to roll forward over you. Just be safe.