HELP - 4L80-E won't lockup, then looses 4th gear entirely.
Wow, you guys seem to really know your stuff. I did a google search for "4l80 tcc pwm" and stumbled upon this thread. After reading a few posts in this thread it seems the members here reallly know their stuff.
Here's my problem:
It's a 99' GMC K-3500, pushed by a stock 5.7 Vortec, and rarely tows anything at all.
I've run Mobil1 or Amsoil ATF in it since it was new, installed the largest cooler B&M made in 99', a B&M deep aluminum pan, and an external spin-on filter with a Magnafilter on the side. I've also used a Hypertech programmer to firm up the shifting. All this before it had 10,000 miles on it.
Mine just started having hiccups a few days ago. While driving on the interstate, I totally lost overdrive. When I got home, I noticed the cooling lines were much warmer than normal.
Typically, I can place my bare hand on the cooler lines, and leave them there, when it's at operating temp. Not so now, it would burn you real quick. I assume the higher temp came from not having Torq-Conv lockup.
I allowed it to cool for a few hours, than took it for another spin. It seems the T-Converter never goes to lockup. Then after about 5 miles, I lose overdrive again. Once I lose overdrive, it shifts far firmer than it ever has before, almost barking the tires at times. I understand this may be a "fail safe" mode when things get overheated or otherwise out of whack.
If I stop, kill the ignition, then restart, it goes back to normal shifting. Once I loose 4th, the hard shifting starts.
I've got the OEM service manual set, and it lists one potential cause as "no signal to the solenoid". It says check the VCM/PCM. I have a scan tool and there are no DTC's, or pending codes.
The fluid looks new (was serviced <10,000 miles ago), it's still bright red and doesn't smell burned. The fluid level is normal and there are no signs of a leak, and no odd vibrations. It also shows no signs of lost power. Shifting 1-2-3-4 is fine until I lose 4th altogether.
I'm leaning towards an electrical problem, not a mechanical or hydraulic one.
Any help from the forum members is appreciated.