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Document ID: 827716 <HR>
Engine Mechanical Specifications
<TABLE border=1 width="95%"><TBODY><TR><TH vAlign=bottom rowSpan=2 align=middle>Application
</TH><TH vAlign=center colSpan=2 align=middle>Specification
</TH></TR><TR><TH vAlign=center align=middle>Metric
</TH><TH vAlign=center align=middle>English
</TH></TR><TR><TD vAlign=top colSpan=3 align=left>General
</TD></TR><TR><TD vAlign=top align=left>
- Engine Type
</TD></TR><TR><TD vAlign=top align=left>
- Displacement
</TD><TD vAlign=center align=middle>402 cu in
</TD></TR><TR><TD>
- RPO
</TD></TR><TR><TD>
- Bore
</TD><TD vAlign=center align=middle>4.0551 in
</TD></TR><TR><TD>
- Stroke
</TD><TD vAlign=center align=middle>3.8976 in
</TD></TR><TR><TD>
- Compression Ratio
</TD></TR><TR><TD>
- Engine Compression Test - Minimum
</TD><TD vAlign=center align=middle>300 psi
</TD></TR><TR><TD vAlign=top align=left>
- Idle Speed
</TD></TR><TR><TD>
- Firing Order
</TD></TR><TR><TD colSpan=3>Block
</TD></TR><TR><TD>
- Cylinder Bore Diameter - Service Limits
</TD><TD vAlign=center align=middle>4.0594 in
</TD></TR><TR><TD vAlign=top align=left>
- Cylinder Bore Diameter - Production Value
</TD><TD>4.0551-4.0557 in
</TD></TR><TR><TD vAlign=top align=left>
- Cylinder Bore Out-of-Round - Production Value
</TD><TD vAlign=center align=middle>0.0006 in
</TD></TR><TR><TD vAlign=top align=left>
- Cylinder Bore Taper - Production Value
</TD><TD vAlign=center align=middle>0.0006 in
</TD></TR><TR><TD vAlign=top colSpan=3 align=left>Camshaft
</TD></TR><TR><TD vAlign=top align=left>
- Camshaft Bearing Inside Diameter - Service Limit
</TD><TD vAlign=center align=middle>2.4043 in
</TD></TR><TR><TD vAlign=top align=left>
- Camshaft Bearing Inside Diameter - Production Value
</TD><TD vAlign=center align=middle>2.4016-2.4028 in
</TD></TR><TR><TD vAlign=top align=left>
- Camshaft End Play - Service Limit
</TD><TD vAlign=center align=middle>0.0079 in
</TD></TR><TR><TD vAlign=top align=left>
- Camshaft Journal Diameter - Service Limit
</TD><TD vAlign=center align=middle>2.3984 in
</TD></TR><TR><TD vAlign=top align=left>
- Camshaft Journal Diameter - Production Value
</TD><TD vAlign=center align=middle>2.3990-2.4001 in
</TD></TR><TR><TD vAlign=top align=left>
- Camshaft Lobe Lift - Exhuast - Production Value
</TD><TD vAlign=center>0.2326 in
</TD></TR><TR><TD vAlign=top align=left>
- Camshaft Lobe Lift - Intake - Production Value
</TD><TD vAlign=center align=middle>0.2863 in
</TD></TR><TR><TD vAlign=top align=left>
- Camshaft Runout - Service Limit
</TD><TD vAlign=center align=middle>0.0020 in
</TD></TR><TR><TD colSpan=3>Cooling System
</TD></TR><TR><TD vAlign=top align=left>
- Capacity @ Engine RPM
</TD></TR><TR><TD vAlign=top align=left>
- Thermostat Full Open Temperature
</TD><TD vAlign=center align=middle>230 degrees F
</TD></TR><TR><TD vAlign=top align=left>
- Turbocharger Coolant Bypass Valve
</TD><TD vAlign=center align=middle>140 degrees F
</TD></TR><TR><TD colSpan=3>Connecting Rod
</TD></TR><TR><TD vAlign=top align=left>
- Connecting Rod Bearing Clearance - Service Limit
</TD><TD vAlign=center align=middle>0.0039 in
</TD></TR><TR><TD vAlign=top align=left>
- Connecting Rod Bearing Clearance - Production Value
</TD><TD vAlign=center align=middle>0.0014-0.0030 in
</TD></TR><TR><TD vAlign=top align=left>
- Connecting Rod Bore Diameter - Bearing End - Production Value
</TD><TD vAlign=center align=middle>2.4789-2.4795 in
</TD></TR><TR><TD vAlign=top align=left>
- Connecting Rod Bore Diameter - Pin End - Service Limit
</TD><TD vAlign=center align=middle>1.3594 in
</TD></TR><TR><TD vAlign=top align=left>
- Connecting Rod Bore Diameter - Pin End - Production Value
</TD><TD vAlign=center align=middle>1.3587-1.3591 in
</TD></TR><TR><TD vAlign=top align=left>
- Connecting Rod Length
</TD><TD vAlign=center align=middle>6.42 in
</TD></TR><TR><TD vAlign=top align=left>
- Connecting Rod Side Clearance - Service Limit
</TD><TD vAlign=center align=middle>0.0213 in
</TD></TR><TR><TD>
- Connecting Rod Side Clearance - Production Value
</TD><TD vAlign=center align=middle>0.0122-0.0193 in
</TD></TR><TR><TD vAlign=top colSpan=3 align=left>Crankshaft
</TD></TR><TR><TD vAlign=top align=left>
- Connecting Rod Journal Diameter - Service Limit
</TD><TD vAlign=center align=middle>2.4756 in
</TD></TR><TR><TD vAlign=top align=left>
- Connecting Rod Journal Diameter - Production Value
</TD><TD vAlign=center align=middle>2.4764-2.4772 in
</TD></TR><TR><TD vAlign=top align=left>
- Crankshaft End Play - Service Limit
</TD><TD vAlign=center align=middle>0.0213 in
</TD></TR><TR><TD vAlign=top align=left>
- Crankshaft End Play - Production Value
</TD><TD vAlign=center align=middle>0.0016-0.0081 in
</TD></TR><TR><TD vAlign=top align=left>
- Crankshaft Main Bearing Clearance - Service Limit
</TD><TD vAlign=center align=middle>0.0055 in
</TD></TR><TR><TD vAlign=top align=left>
- Crankshaft Main Bearing Clearance - Production Value
</TD><TD vAlign=center align=middle>0.0015-0.0028 in
</TD></TR><TR><TD vAlign=top align=left>
- Crankshaft Main Journal Diameter - Service Limit
</TD><TD>3.1453 in
</TD></TR><TR><TD vAlign=top align=left>
- Crankshaft Main Journal Diameter - Production Value
</TD><TD vAlign=center align=middle>3.1459-3.1466 in
</TD></TR><TR><TD vAlign=top align=left>
- Crankshaft Runout - Service Limit
</TD><TD vAlign=center align=middle>0.0173 in
</TD></TR><TR><TD vAlign=top align=left>
- Crankshaft Runout - Production Value
</TD><TD vAlign=center align=middle>0.0020 in
</TD></TR><TR><TD colSpan=3>Cylinder Head
</TD></TR><TR><TD vAlign=top align=left>
- Surface Flatness - Block Deck - Service Limit
</TD><TD vAlign=center align=middle>0.0039 in
</TD></TR><TR><TD vAlign=top align=left>
- Surface Flatness - Exhaust Manifold Deck - Production Value
</TD><TD vAlign=center align=middle>0.0039 in
</TD></TR><TR><TD vAlign=top align=left>
- Surface Flatness - Intake Manifold Deck - Production Value
</TD><TD vAlign=center align=middle>0.0039 in
</TD></TR><TR><TD colSpan=3>Exhaust Manifold
</TD></TR><TR><TD vAlign=top align=left>
- Surface Flatness- Production Value
</TD><TD vAlign=center align=middle>0.0118 in
</TD></TR><TR><TD colSpan=3>Intake Manifold
</TD></TR><TR><TD vAlign=top align=left>
- Surface Flatness - Production Value
</TD><TD vAlign=center align=middle>0.0118 in
</TD></TR><TR><TD colSpan=3>Lubrication System
</TD></TR><TR><TD vAlign=top align=left>
- Oil Capacity - with Filter
</TD><TD vAlign=center align=middle>9.5 L
</TD></TR><TR><TD>
- Oil Capacity - without Filter
</TD><TD vAlign=center align=middle>8.7 L
</TD></TR><TR><TD>
- Oil Pressure - Minimum - Hot - at idle
</TD><TD vAlign=center align=middle>7 psi
</TD></TR><TR><TD>
- Oil Pressure - Minimum - Hot - 1800 RPM
</TD><TD vAlign=center align=middle>28 psi
</TD></TR><TR><TD>
- Oil Relief Valve Opening Pressure
</TD><TD vAlign=center align=middle>64 psi
</TD></TR><TR><TD>
- Piston Cooling Jet Valve Opening Pressure
</TD><TD vAlign=center align=middle>26-31 psi
</TD></TR><TR><TD vAlign=top colSpan=3 align=left>Oil Pump
</TD></TR><TR><TD vAlign=top align=left>
- Gear Shaft Outside Diameter - Drive - Service Limit
</TD><TD vAlign=center align=middle>0.7819 in
</TD></TR><TR><TD vAlign=top align=left>
- Gear Shaft Outside Diameter - Drive - Production Value
</TD><TD vAlign=center align=middle>0.7853-0.7858 in
</TD></TR><TR><TD vAlign=top align=left>
- Gear Shaft Outside Diameter - Driven - Service Limit
</TD><TD vAlign=center align=middle>0.7819 in
</TD></TR><TR><TD>
- Gear Shaft Outside Diameter - Driven - Production Value
</TD><TD vAlign=center align=middle>0.7853-0.7858 in
</TD></TR><TR><TD>
- Gear Shaft-to-Bushing - Service Limit Clearance
</TD><TD vAlign=center align=middle>0.0055 in
</TD></TR><TR><TD>
- Gear-to-Cover Clearance - Drive/Driven - Service Limit
</TD><TD vAlign=center align=middle>0.0043 in
</TD></TR><TR><TD>
- Gear-to-Cover Clearance - Drive/Driven - Production Value
</TD><TD vAlign=center align=middle>0.0025-0.0043 in
</TD></TR><TR><TD>
- Gear-to-Housing Clearance - Drive/Driven - Service Limit
</TD><TD vAlign=center align=middle>0.0087 in
</TD></TR><TR><TD>
- Gear-to-Housing Clearance - Drive/Driven - Production Value
</TD><TD vAlign=center align=middle>0.0049-0.0087 in
</TD></TR><TR><TD vAlign=top colSpan=3 align=left>Piston Rings
</TD></TR><TR><TD vAlign=top align=left>
- Piston Ring End Gap-First Compression Ring - Service Limit
</TD><TD vAlign=center align=middle>0.0539 in
</TD></TR><TR><TD vAlign=top align=left>
- Piston Ring End Gap-First Compression Ring - Production Value
</TD><TD vAlign=center align=middle>0.0118-0.0177 in
</TD></TR><TR><TD vAlign=top align=left>
- Piston Ring End Gap-Second Compression Ring - Service Limit
</TD><TD vAlign=center align=middle>0.0531 in
</TD></TR><TR><TD vAlign=top align=left>
- Piston Ring End Gap-Second Compression Ring - Production Value
</TD><TD vAlign=center align=middle>0.0197-0.0256 in
</TD></TR><TR><TD vAlign=top align=left>
- Piston Ring End Gap-Oil Control Ring - Service Limit
</TD><TD vAlign=center align=middle>0.0472 in
</TD></TR><TR><TD vAlign=top align=left>
- Piston Ring End Gap-Oil Control Ring - Production Value
</TD><TD vAlign=center align=middle>0.0059-0.0138 in
</TD></TR><TR><TD vAlign=top align=left>
- Piston Ring to Groove Clearance-First Compression Ring - Service Limit
</TD><TD vAlign=center align=middle>0.0102 in
</TD></TR><TR><TD vAlign=top align=left>
- Piston Ring to Groove Clearance-First Compression Ring - Production Value
</TD><TD vAlign=center align=middle>0.0030-0.0067 in
</TD></TR><TR><TD vAlign=top align=left>
- Piston Ring to Groove Clearance-Second Compression Ring - Service Limit
</TD><TD vAlign=center align=middle>0.0039 in
</TD></TR><TR><TD vAlign=top align=left>
- Piston Ring to Groove Clearance-Second Compression Ring - Production Value
</TD><TD vAlign=center align=middle>0.0004-0.0012 in
</TD></TR><TR><TD vAlign=top align=left>
- Piston Ring to Groove Clearance-Oil Control Ring - Service Limit
</TD><TD vAlign=center align=middle>0.0047 in
</TD></TR><TR><TD vAlign=top align=left>
- Piston Ring to Groove Clearance-Oil Control Ring - Production Value
</TD><TD vAlign=center align=middle>0.0004-0.0012 in
</TD></TR><TR><TD vAlign=top colSpan=3 align=left>Pistons and Pins
</TD></TR><TR><TD vAlign=top align=left>
- Piston-Piston Diameter
</TD><TD>4.0531-4.0535 in
</TD></TR><TR><TD vAlign=top align=left>
- Piston-Piston Pin Bore Diameter
</TD><TD>1.3584-1.3587 in
</TD></TR><TR><TD vAlign=top align=left>
- Pin-Piston Pin Clearance to Piston Pin Bore - Service Limit
</TD><TD vAlign=center align=middle>0.0007 in
</TD></TR><TR><TD vAlign=top align=left>
- Pin-Piston Pin Clearance to Piston Pin Bore - Production Value
</TD><TD vAlign=center align=middle>0.0002-0.0007 in
</TD></TR><TR><TD vAlign=top align=left>
- Pin-Piston Pin Diameter - Service Limit
</TD><TD vAlign=center align=middle>1.3563 in
</TD></TR><TR><TD vAlign=top align=left>
- Pin-Piston Pin Diameter - Production Value
</TD><TD vAlign=center align=middle>1.3581-1.3583 in
</TD></TR><TR><TD colSpan=3>Starter
</TD></TR><TR><TD vAlign=top align=left>
- Rated Output
</TD></TR><TR><TD colSpan=3>Turbocharger
</TD></TR><TR><TD vAlign=top align=left>
- Axial Play
</TD><TD vAlign=center align=middle>0.0043 in
</TD></TR><TR><TD vAlign=top align=left>
- Radial Play
</TD><TD vAlign=center align=middle>0.0079 in
</TD></TR><TR><TD colSpan=3>Valve System
</TD></TR><TR><TD vAlign=top align=left>
- Valves-Valve Face Angle - Production Value
</TD></TR><TR><TD vAlign=top align=left>
- Valves-Valve Face Runout
</TD><TD vAlign=center align=middle>--
</TD></TR><TR><TD vAlign=top align=left>
- Valves-Valve Face Width - Service Limit
</TD><TD vAlign=center align=middle>0.0984 in
</TD></TR><TR><TD vAlign=top align=left>
- Valves-Valve Face Width - Production Value
</TD><TD vAlign=center align=middle>0.0827 in
</TD></TR><TR><TD vAlign=top align=left>
- Valves-Valve Head Diameter - Exhaust
</TD><TD vAlign=center align=middle>1.22 in
</TD></TR><TR><TD vAlign=top align=left>
- Valves-Valve Head Diameter - Intake
</TD><TD vAlign=center align=middle>1.30 in
</TD></TR><TR><TD vAlign=top align=left>
- Valves-Valve Seat Angle
</TD></TR><TR><TD vAlign=top align=left>
- Valves-Valve Stem Diameter
</TD><TD vAlign=center align=middle>0.28 in
</TD></TR><TR><TD vAlign=top align=left>
- Valves-Valve Stem Oil Seal Installed Height
</TD><TD vAlign=center align=middle>0.2382 in
</TD></TR><TR><TD vAlign=top align=left>
- Valves-Valve Stem-to-Guide Clearance - Service Limit
</TD><TD vAlign=center align=middle>0.0079 in
</TD></TR><TR><TD vAlign=top align=left>
- Valves-Valve Stem-to-Guide Clearance - Exhaust - Production Value
</TD><TD vAlign=center align=middle>0.0015-0.0028 in
</TD></TR><TR><TD vAlign=top align=left>
- Valves-Valve Stem-to-Guide Clearance - Intake - Production Value
</TD><TD vAlign=center align=middle>0.0012-0.0025 in
</TD></TR><TR><TD>
- Valves-Valve Stem-to-Guide Clearance
</TD><TD vAlign=center align=middle>0.0079 in
</TD></TR><TR><TD vAlign=top align=left>
- Valve Lifters/Push Rods-Push Rod Straightness
</TD><TD vAlign=center align=middle>0.0315 in
</TD></TR><TR><TD vAlign=top align=left>
- Rocker Arms-Valve Rocker Arm Bore Diameter
</TD><TD vAlign=center align=middle>0.8665-0.8675 in
</TD></TR><TR><TD vAlign=top align=left>
- Rocker Arms-Valve Rocker Arm Bore-to-Shaft Clearance - Service Limit
</TD><TD vAlign=center align=middle>0.0079 in
</TD></TR><TR><TD vAlign=top align=left>
- Rocker Arms-Valve Rocker Arm Bore-to-Shaft Clearance - Production Value
</TD><TD vAlign=center align=middle>0.0004-0.0022 in
</TD></TR><TR><TD vAlign=top align=left>
- Rocker Arms-Valve Rocker Arm Ratio - Exhaust
</TD></TR><TR><TD vAlign=top align=left>
- Rocker Arms-Valve Rocker Arm Ratio - Intake
</TD></TR><TR><TD vAlign=top align=left>
- Rocker Arms-Valve Rocker Arm Shaft Diameter - Service Limit
</TD><TD vAlign=center align=middle>0.8602 in
</TD></TR><TR><TD vAlign=top align=left>
- Rocker Arms-Valve Rocker Arm Shaft Diameter - Production Value
</TD><TD vAlign=center align=middle>0.8653-0.8661 in
</TD></TR><TR><TD vAlign=top align=left>
- Valve Springs-Valve Spring Free Length - Production Value
</TD><TD vAlign=center align=middle>2.2283 in
</TD></TR><TR><TD vAlign=top align=left>
- Valve Springs-Valve Spring Installed Height - Production Value
</TD><TD vAlign=center align=middle>1.6142 in
</TD></TR><TR><TD vAlign=top align=left>
- Valve Springs-Valve Spring Load - Exhaust - Service Limit
</TD><TD vAlign=center align=middle>61.8 lb at 1.61 in
</TD></TR><TR><TD vAlign=top align=left>
- Valve Springs-Valve Spring load - Exhaust - Production Value
</TD><TD vAlign=center align=middle>71-81.6 lb at 1.61 in
</TD></TR><TR><TD vAlign=top align=left>
- Valve Springs-Valve Spring Load - Intake - Service Limit
</TD><TD vAlign=center align=middle>68.8 lb at 1.61 in
</TD></TR><TR><TD vAlign=top align=left>
- Valve Springs-Valve Spring Load - Intake - Production Value
</TD><TD vAlign=center align=middle>71-81.6 lb at 1.61 in
</TD></TR></TBODY></TABLE>
© 2010 General Motors. All rights reserved.
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